VOGT-CTE - WE DELIVER FLAME RETARDANTS

The increasing prevalence of lithium-ion batteries in electric vehicles, solar systems, and many electronic devices brings not only technological advancements but also new challenges in fire safety.

Fires caused by lithium-ion batteries pose unique risks, as conventional fire extinguishers designed for standard fire types are often not adequately effective.

This can delay extinguishment and significantly increase the extent of damage and danger. In response to this issue, “FlameBlock Lithium Black” is introduced as an innovative safety solution specifically developed for lithium-ion battery fires.

THE-FIRELAB - FLAME RETARDANTS

THE-FIRELAB
HYDRA-X
High-performance firefighting water additive for versatile use.

THE-FIRELAB
LITHIUM-BLACK
Lithium Black quickly extinguishes and controls lithium-ion battery fires

THE-FIRELAB
TITAN-ATOM
Fire protection system for the suppression of fires in electrical systems

THE-FIRELAB
MASTIC
High-performance, fire-resistant paste that creates fire protection barriers

THE-FIRELAB
FABRIC-SHIELD
Fabric Shield is an innovative, fire-retardant solution for fabric treatment.

THE-FIRELAB
NO-PANIC
No-Panic is a drop-in solution for combating pan and grease fires

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Vogt-CTE
Rescue
Business area for products related to rescue and emergency services

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Defense
Business field for products related to defense and security

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Energy
Business sector for products related to mobile power supply

Vogt-CTE Fire Retardants
Business sector for fire protection and fire safety products

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FireLab – customized fire protection for energy storage systems

Why Energy Storage Needs Special Protection
Energy storage systems based on lithium-ion batteries are now central components in industry, commerce, and increasingly in residential buildings. They buffer fluctuating inputs from solar and wind power, optimize peak loads, or provide emergency power. However, they also pose specific demands regarding safety and fire protection:

High Energy Density: Stores large amounts of energy in a compact space.
Thermal Risk: A cell failure can quickly spread to entire modules.
Complex Fire Dynamics: A fire often creates internal heat sources that continue to operate even after external firefighting efforts.
Pressure Build-Up and Smoke: In addition to flames, aggressive gases and pressure spikes arise that stress system components.

Because energy storage systems burn differently than traditional construction materials, they require a tailored protection concept – both in the planning phase and during ongoing operations.

What is the FIRELAB System?
FIRELAB follows a holistic fire protection approach specially designed for battery energy storage systems. It combines preventive technologies, thermal barriers, early detection, and active firefighting measures to minimize the risk of fires and control their impact:

1. Early Detection
Modern sensors monitor temperature, voltage, and anomalies in the battery field, reporting deviations before critical conditions are reached. The earlier a problem is identified, the quicker intervention can occur.

2. Thermal Isolation
Special barriers and heat-resistant materials prevent a localized fire from spreading unchecked to neighboring modules. This buys time and reduces the risk of escalation.

3. Controlled Ventilation and Smoke Management
Managing airflow helps to safely divert smoke gases from the danger zone and protects critical components and individuals from harmful fumes.

4. Specialized Extinguishing Systems
Customized extinguishing concepts intervene chemically and thermally where conventional systems often fail: directly within the battery chemistry and at the interruption of the chain reaction.

Why This is Economically Important
Fire damage in an energy storage system can have enormous consequences. In addition to direct repair costs, the following often occurs:

Production downtime or peak load issues
Standstill of connected processes
Costs for building cleaning and damage remediation
Loss of valuable components
Reputation and contractual risks

An integrated protection system like FIRELAB not only reduces the risk of a fire but also limits its impact before significant damage occurs. This not only enhances safety but also increases plant availability and operational continuity.

Potential Hazards in the Event of a Fire in a 50 kW Battery Storage System (e.g., in the Basement)

Hazard Area	What happens technically?	Concrete Danger	Possible Consequences
Thermal Runaway	A cell overheats and triggers a chain reaction throughout the module	Rapid fire spread in the storage unit	Full combustion of the storage, extreme heat generation
Very High Temperatures	Temperatures can reach well over 800–1000 °C	Fire transmission to buildings	Penetration of ceilings, wiring, installations
Smoke Gas Development	Release of dense, toxic smoke gases	Acute life danger	Smoke poisoning, especially in basement areas
Toxic Gases	Formation of, among others, hydrofluoric acid and other aggressive gases	Health and corrosion danger	Respiratory burns, massive damage to electronics
Pressure Build-Up / Explosion	Gas formation in the casing, possible sudden release	Explosive pressure wave	Structural and building damage
Re-ignition	Residual energy remains in the system	Fire flares up again	Extended operational duration, complicated fire fighting
Smoke Distribution in the Building	Smoke rises through shafts and staircases	Rapid spread throughout the house	Uninhabitability, extensive contamination
Corrosive Residues	Smoke gases settle on surfaces	Long-term damage	Destruction of electrical systems, machinery, IT
Firefighting Water Issues	Large amounts of water needed for cooling	Secondary damage	Water damage, contaminated firefighting water
Electrical and High Voltage Risk	System is under high voltage	Danger for emergency services	Electric shock
Operational Disruption (in Commercial Sector)	Storage is part of the energy supply	Production failure	Significant economic damage
Insurance & Liability	Large losses due to fire and smoke	Increased insurance premiums	Premium increases, recourse risks

Possible measures for damage control in the event of a fire in a lithium battery storage system

Measure	What does it achieve?	How does it limit damage?
Early Detection (Smoke, Heat, Gas Detection)	Identifies critical conditions early	Faster response, reduced spread of fire
Battery Management System (BMS)	Monitors temperature, voltage, cell condition	Prevents overcharging and reduces risk of thermal runaway
Fire Compartments (F30/F90)	Spatial separation of the storage	Prevents fire spread to other parts of the building
Fire-Resistant Door to the Technical Room	Sealing in case of fire	Reduces smoke spread and heat transfer
Non-Combustible Environment (no storage in the room)	Minimizes fire load	Prevents secondary fires
Special Extinguishing Agents for Lithium Fires	Cooling and reaction interruption	Prevents re-ignition
Fire Blankets for Battery Systems	Covering and thermal containment	Limits flame and smoke development
Automatic Fire Extinguishing System (e.g., Water Mist)	Early fire fighting	Reduces temperature and spread
Technical Ventilation / Smoke Extraction	Removal of smoke gases	Protects adjacent areas from contamination
Temperature Monitoring with Alarm Forwarding	Immediate notification of deviations	Faster intervention
Safety Distance from Other Systems	Reduces heat transfer	Limits chain reactions
Fire Department Information Plan	Clear information for responders	Faster, targeted firefighting
Regular Maintenance	Early detection of technical defects	Prevents fire initiation
Coordination with Insurance	Compliance with requirements	Ensures coverage in case of damage
Smoke Gas Protection for Sensitive Equipment	Minimizes corrosion damage	Reduces follow-up costs and downtime
Emergency and Evacuation Plan	Structured response	Minimizes personal injuries

WE DELIVER INNOVATIVE FIRE EXTINGUISHING AGENTS
At Vogt-CTE, we provide our European trading partners access to unique innovations in fire extinguishing technology. Our solutions facilitate firefighting efforts, making them faster, safer, and less resource-intensive. The products we represent are highly specialized, field-tested, and make a real difference – saving lives every day. We don’t just bring products to market; we deliver progress. Together with our partners, we ensure these innovations reach those who need them most: those on the front lines conducting rescue operations.